Power Solutions International — Turbocharger assembly

Repair & overhaul · Turbocharger system

From a Power Solutions International service manual — check it applies to your exact model before use.

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Procedure

  1. Install the turbocharger gasket to the exhaust manifold flange.
  2. Install the gasket on the exhaust manifold flange to install the turbocharger assembly.
  3. Loosely install the style 2 all-metal hexagon lock nuts and tighten them.
  4. Apply a proper amount of clean lubricating oil to the turbocharger intake port and wipe excess oil.
  5. Install the gasket, studs and connect the muffler.

Specs & values

  • All the gaskets can only be used for once and shall be replaced when repairing.

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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