Power Solutions International — Timing Belt Removal

Maintenance

From a Power Solutions International service manual — check it applies to your exact model before use.

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Before you start

  • Water or oil on the belt shortens its life drastically; replace parts if contaminated.

Procedure

  1. Mark the belt running direction for reinstallation.
  2. Use special tool Set screw (800425) to release tension on the timing belt.
  3. Insert a metal wire (1.4 mm) or 1/16" allen wrench in the auto tensioner set holes.
  4. Remove the auto tensioner by loosening the two bolts.
  5. Loosen the tensioner pulley bolt, then remove the timing belt.

Tools required

  • Set screw 800425 Amazon
  • Metal wire 1.4 mm or 1/16" allen wrench Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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