Power Solutions International — Steps to disassemble engine block group
Repair & overhaul
From a Power Solutions International service manual — check it applies to your exact model before use.
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Before you start
- The engine must be completely shut down prior to maintenance
Procedure
- Remove cylinder head bolts (key point 1)
- Remove main oil gallery plug and nut
- Remove cylinder liners (key point 2)
- Remove camshaft bushings (key point 3)
Tools required
- dedicated tool for camshaft sleeve Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Cylinder sleeve protrusion 0.05mm~0.10mm
Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.