Home›Repair guides›Power Solutions International›Steps to assemble flywheel housing

Power Solutions International — Steps to assemble flywheel housing

Repair & overhaul

From a Power Solutions International service manual — check it applies to your exact model before use.

Browse Power Solutions International generators & specs →

Before you start

  • Apply lubricating oil on thread and bearing surface of each strengthening bolt before assembling

Procedure

  1. Debur fitting surface on engine block with 240# fine oil stone; clean with ethyl alcohol
  2. Apply sealant on fitting surfaces of flywheel housing and engine block
  3. Preassemble the bolts
  4. Tighten M10 bolts in arrow sequence to 80~85Nm
  5. Tighten M12 bolts in marked order 1-2-3-4-5-6 to 140~145Nm

Tools required

  • 17mm and 19mm socket spanner Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • M10 bolts 80~85Nm
  • M12 bolts 140~145Nm

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Power Solutions International repair guides →