Power Solutions International — Steps to assemble flywheel
Repair & overhaul
From a Power Solutions International service manual — check it applies to your exact model before use.
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Procedure
- Fix the flywheel ring gear on flywheel with bolts
- Knock the pin into crankshaft rear end fully
- Insert flywheel guide rod into crankshaft threaded hole
- Install flywheel and pre-tighten the bolts diagonally
- Apply lubricating oil on bolt thread and bearing surface
- Tighten flywheel bolts M16-12.9 (×6) to 285~295Nm
Tools required
- flywheel guide rod Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Flywheel bolt M16-12.9 (×6); tightening torque 285~295Nm; test value 285~340Nm
Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.