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Power Solutions International — Steps to adjust signal generator

Adjustments

From a Power Solutions International service manual — check it applies to your exact model before use.

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Procedure

  1. Rotate crankshaft to 'OT'; make sure first cylinder piston is in compression stroke
  2. Remove bolt #10 and take the cover plate down
  3. Remove nut #3 and washer #14
  4. Adjust toothed disc #15 to align the 'TDC' line with the center of camshaft sensor
  5. Install washer #14 and tighten nut #13 to 90±4 N.m
  6. Install cover plate #12 and tighten bolts

Specs & values

  • Nut #13 torque 90±4 N.m
  • Clearance between phase sensor and gear 0.8mm~1.5mm

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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