Power Solutions International — Replace ECM

Repair & overhaul

From a Power Solutions International service manual — check it applies to your exact model before use.

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Before you start

  • Controller is calibrated for each engine; verify correct controller

Procedure

  1. Disconnect negative battery cable
  2. Remove controller from mounting bracket
  3. Push connector lock back to unlock connector
  4. Unplug controller and remove
  5. Plug connector into new controller
  6. Push lock into place
  7. Mount controller into mounting bracket
  8. Reconnect battery cable
  9. Install Diagnostic service tool
  10. Start engine
  11. Check for any DTC codes and clear
  12. Verify engine is in closed loop and no MIL lights are present

Tools required

  • Diagnostic service tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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