Power Solutions International — Repairing Twisted/Shielded Cable
Repair & overhaul · Wire harness
From a Power Solutions International service manual — check it applies to your exact model before use.
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Procedure
- Remove outer jacket.
- Unwrap aluminum/Mylar tape, do not remove Mylar.
- Untwist conductors, strip insulation as necessary.
- Splice wire using splice clips and rosin core solder; wrap each splice to insulate.
- Wrap with Mylar and drain wire (uninsulated).
- Tape over entire juncture and secure.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.