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Power Solutions International — Oil and gas separator removal steps

Repair & overhaul

From a Power Solutions International service manual — check it applies to your exact model before use.

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Procedure

  1. Disassemble inlet pipe, outlet pipe, pre-oil separator and clamp; remove hoses.
  2. Remove oil and gas separator return oil pipe, return pipe clamp, hose.
  3. Remove oil separator gas pipe and return pipe fixed clamp.
  4. Remove drive oil inlet pipe fixing nut and hollow bolt, remove inlet pipe.
  5. Remove oil and gas separator fixing bolts 12, remove separator.
  6. Remove oil and gas separator bracket fixing bolt 2, remove bracket.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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