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Power Solutions International — Measure and adjust intake and exhaust valve clearance

Adjustments · Valve train

From a Power Solutions International operator's manual — check it applies to your exact model before use.

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Before you start

  • Measure and adjust while engine is cold.

Procedure

  1. Measure and adjust while engine is cold.
  2. Remove timing access cover and all twelve valve covers.
  3. Rotate engine until at TDC #1.
  4. Check rockers on cylinder #1 to determine adjustable valves.
  5. Use feeler gauges between rocker arm and valve bridge.
  6. Set intake lash to .022 in (0.55 mm); exhaust to 0.039 in (1.0 mm).
  7. Rotate crankshaft 360 degrees to TDC #1; check remaining valves.
  8. Reinstall valve covers.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • .022 in intake
  • 0.039 in exhaust
  • Engine cold

Source: Power Solutions International operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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