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Power Solutions International — Lash Adjuster Leak Down Test

Testing & diagnosis

From a Power Solutions International service manual — check it applies to your exact model before use.

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Before you start

  • The lash adjuster is a precision part. Keep it free from dust and foreign matter.
  • Do not disassemble lash adjusters.
  • When cleaning lash adjusters, use clean diesel fuel only.

Procedure

  1. Immerse the lash adjuster in clean diesel fuel.
  2. Move plunger up and down four or five times while pushing down inner steel ball to bleed air.
  3. Remove wire and press plunger; if hard to push in, adjuster is normal; if loose, replace.
  4. Set the lash adjuster on Leak down tester (800400).
  5. Measure time after plunger has gone down 0.2-0.5 mm.

Tools required

  • Air Bleed Wire 800402 Amazon
  • Lash adjuster retainer 800401 Amazon
  • Leak down tester 800400 Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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