Power Solutions International — Intermediate gear assembly
Repair & overhaul
From a Power Solutions International service manual — check it applies to your exact model before use.
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Procedure
- Assemble the front cover according to the front cover assembly procedure.
- Apply oil on the contact surface of the intermediate gear and intermediate shaft.
- Put the intermediate gear module in the front cover.
- Install the pin-shaft.
- Insert the four M10 bolts after installing the washer.
- Torque the bolts to 65~70 N·m.
- Rotate the gear by hand after tightening the bolts and check clearance.
Specs & values
- 65~70 N·m
Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.