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Power Solutions International — Engine pre-lube break-in

Operation

From a Power Solutions International operator's manual — check it applies to your exact model before use.

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Procedure

  1. Pre-lubricate engine prior to initial startup using external pump.
  2. Check coolant level and oil pressure at startup.
  3. Do not start engine at idle for initial break-in.
  4. Run at 1800 RPM, 0% load until coolant stabilizes plus 5 minutes.
  5. Run at 1800 RPM, 50% load for 30 minutes.
  6. Run at 1800 RPM, 75% load for 15 minutes.
  7. Run at 1800 RPM, 100% load for 10 minutes.
  8. Cool down at 1800 RPM, 0% load for 10 minutes.

Tools required

  • External pre-lubrication pump Amazon
  • QuickFit oil management fitting Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Total 90 minutes
  • Engine speed 1800 RPM

Source: Power Solutions International operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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