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Power Solutions International — Engine Pre-Lube and Break-In

Maintenance

From a Power Solutions International owner's manual — check it applies to your exact model before use.

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Before you start

  • Do not start engine at idle speed for initial break-in.
  • Pre-lube runs 30 seconds ON / 12 hours OFF in standby mode.

Procedure

  1. Pre-lubricate engine prior to initial startup using external pump (2 minutes).
  2. Start engine and run at 1800 RPM, 0% load for 15 minutes; check coolant level and oil pressure.
  3. Run until coolant temperature stabilizes, plus an additional 5 minutes.
  4. Break-in at 1800 RPM, 50% load for 30 minutes.
  5. Break-in at 1800 RPM, 75% load for 15 minutes.
  6. Load check at 1800 RPM, 100% load for 10 minutes.
  7. Cool down at 1800 RPM, 0% load for 10 minutes.

Tools required

  • External pre-lubrication pump and QuickFit fitting Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 1800 RPM
  • 100% load check

Source: Power Solutions International owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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