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Power Solutions International — Engine Front Cover Replacement

Repair & overhaul

From a Power Solutions International service manual — check it applies to your exact model before use.

Applies to: General Motors 8.8L engine

Before you start

  • The engine front cover must be installed and fasteners tightened while the sealant is still wet to the touch

Procedure

  1. Remove the water pump.
  2. Remove the crankshaft balancer.
  3. Disconnect and remove the camshaft position sensor; remove the battery cable channel.
  4. Remove the engine front cover bolts and the engine front cover.
  5. Remove the front cover gasket and crankshaft front oil seal.
  6. Install a NEW crankshaft front oil seal using J 42851.
  7. Apply sealant GM P/N 12346286 at 2 places where the cover meets the oil pan.
  8. Install cover gasket and cover; tighten bolts 6 Nm then 12 Nm.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Engine front cover bolts: first pass 6 Nm (53 lb in); final pass 12 Nm (106 lb in)

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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