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Power Solutions International — Engine block group disassembly

Repair & overhaul

From a Power Solutions International service manual — check it applies to your exact model before use.

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Procedure

  1. Remove cylinder head bolt.
  2. Remove oil dipstick assembly.
  3. Remove oil pipe plus screw and swivel nut.
  4. Remove cylinder liner.
  5. Remove camshaft bushing.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cylinder sleeve protrusion 0.05mm~0.10mm

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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