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Power Solutions International — Cylinder heads disassembly

Repair & overhaul

From a Power Solutions International service manual — check it applies to your exact model before use.

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Before you start

  • Valve seals can’t be reused.

Procedure

  1. Loosen the cylinder head bolts and remove them.
  2. Pull the cylinder head up vertically to take it down.
  3. Remove the cylinder head gasket.
  4. Remove the intake and exhaust valve module.
  5. Remove the valve seal.

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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