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Power Solutions International — Cylinder head cover assembly steps

Maintenance

From a Power Solutions International service manual — check it applies to your exact model before use.

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Procedure

  1. Check new cylinder head gasket for defects and damage.
  2. Wipe the upper surface of the cylinder head, assemble the gasket.
  3. Clean the cylinder head cover, install on cylinder head.
  4. Install cylinder head cover bolts, tighten to (10~15) N·m.
  5. Put the O-ring in the groove, lower the cover, screw in mounting bolt.
  6. Install the seal ring and the filler cap in turn.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cylinder head cover bolts 10~15 N·m

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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