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Power Solutions International — Checking/Draining Oil Build-Up In The Vaporizer Regulator

Maintenance

From a Power Solutions International service manual — check it applies to your exact model before use.

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Before you start

  • A small amount of fuel may still be present, use gloves and eye protection.
  • Draining the regulator when the engine is warm will help the oils flow freely.

Procedure

  1. Move equipment to a well ventilated area, ensure no ignition sources.
  2. Start the engine.
  3. With engine running close the manual valve.
  4. When engine runs out of fuel turn OFF key and disconnect negative battery cable.
  5. Loosen hose clamps at inlet and outlet, remove hoses.
  6. Remove regulator mounting bolts.
  7. Place small receptacle in engine compartment.
  8. Rotate regulator to 90° so outlet fitting points down into receptacle and drain.
  9. Inspect secondary chamber and remove large dried particles.
  10. Remove receptacle, reinstall regulator retaining bolts and tighten to specifications.
  11. Reinstall fuel hoses.
  12. Reconnect hoses.
  13. Slowly open the manual service valve.
  14. Leak check inlet and outlet fittings.
  15. Start engine and recheck for leaks.

Tools required

  • Receptacle Amazon
  • Soapy solution or electronic leak detector Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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