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Power Solutions International — Check and adjust valve clearance

Adjustments · valve train / rocker arm

From a Power Solutions International service manual — check it applies to your exact model before use.

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Procedure

  1. Rotate crankshaft so cylinder 1 is at compression top dead center.
  2. Adjust intake valve clearance of cylinders 1, 2, 4; exhaust of 1, 3, 5.
  3. Set intake clearance (0.5) mm and exhaust clearance (0.8) mm.
  4. Tighten adjustment nut to (45 ± 5) N·m.
  5. Turn to the six-cylinder top dead center.
  6. Adjust intake valves of cylinders 3, 5, 6 and exhaust of 2, 4, 6.
  7. Set intake (0.5) mm and exhaust (0.8) mm.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake valve clearance 0.5 mm
  • Exhaust valve clearance 0.8 mm
  • Adjustment nut torque 45±5 N·m

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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