Power Solutions International — Camshaft assembly

Repair & overhaul

From a Power Solutions International service manual — check it applies to your exact model before use.

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Procedure

  1. Examine camshaft and timing gear; repair or replace worn parts.
  2. Apply clean engine oil on camshaft hole and tappet hole inner surface.
  3. Install camshaft with threaded end on gear housing side.
  4. Install sector plate, tighten bolts to 35±10 N·m and seal with lacquer.
  5. Install gaskets, flange, washers, and hexagon bolts on camshaft threaded end.
  6. Measure axial clearance of camshaft; should be 0.1~0.29mm.
  7. Install camshaft bolts with KB277 sealant through flanges holes.
  8. Tighten M10 bolts to 85~90 N·m and M8 bolts to 55~60.5 N·m.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Camshaft axial clearance 0.1~0.29mm
  • M10: 85~90 N·m
  • M8: 55~60.5 N·m

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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