Power Solutions International — Alternator disassembly
Repair & overhaul
From a Power Solutions International service manual — check it applies to your exact model before use.
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Procedure
- Remove the alternator lock nut to loosen the belt if it has not already been removed.
- Remove the belt from the alternator pulley.
- Remove the ground cable and the battery cable from the alternator.
- Remove all bolts bolting the alternator to the bracket; remove the alternator from its bracket.
- Remove the four hex bolts bolting the alternator bracket to the engine block.
Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.