Power Solutions International 560001-R2 — Valve Adjustment
Adjustments · Intake/exhaust valves, camshaft timing belt
For the Power Solutions International 560001-R2, from the Power Solutions International service manual.
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Procedure
- Loosen alternator bolts and remove fan belt.
- Remove bolts (4) from water pump pulley and remove water pump pulley.
- Remove driving pulley bolts and remove drive pulley.
- Remove six timing cover bolts and remove the timing cover.
- Turn flywheel to align dot mark on cam timing pulley with arrow mark on rear cover; cylinder #1 is at TDC.
- Adjust intake/exhaust valves on cylinder 1, intake valves on cylinder 2 and exhaust valve on cylinder 3.
- Turn cam timing pulley to 180 degrees (number 4 will be at TDC).
- Adjust intake/exhaust valves on cylinder 4, exhaust valve on cylinder 2, and intake valve on cylinder 3.
- Use adjustment screw (1) and locking nut (2) with thickness gauge at highest rocker arm position; lock adjusting screw.
Tools required
- Thickness gauge Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Intake 0.13-0.18 mm (Cold), 0.23-0.28 mm (Warm)
- Exhaust 0.13-0.18 mm (Cold), 0.23-0.28 mm (Warm)
Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.