Power Solutions International 560001-R2 — Timing Check/Timing Belt Replacement
Repair & overhaul
For the Power Solutions International 560001-R2, from the Power Solutions International service manual.
Browse Power Solutions International generators & specs →
Procedure
- Remove timing belt cover.
- Remove the #1-cylinder spark plug.
- Rotate crankshaft clockwise until crankshaft vibration dampener keyway is at 12 o'clock pointing at arrow molded into rear of timing cover; camshaft keyway should be at 6 o'clock (TDC cylinder #1).
- To remove: loosen right-hand 12mm tensioner lock bolt 1-3 turns, push tensioner assembly left to release tension, then tighten lock bolt.
- Slide timing belt forward off pulley/sprockets using a pick/awl.
- To install: note rotational direction marked on belt (CW viewed from front of engine), route new belt starting on camshaft sprocket clockwise down to crankshaft sprocket maintaining tension.
- Slide left hand side of belt over tensioner pulley; loosen tensioner RH lock bolt, apply tension, tighten RH tensioner lock bolt to specification.
- Rotate engine CW 2 full rotations and ensure timing belt alignment marks line up correctly.
Tools required
- Pick/awl Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Timing belt alignment marks must line up after 2 full CW rotations
Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.