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Perkins — Welding Precaution

Maintenance · Engine / ECM / electronic components

From a Perkins service manual — check it applies to your exact model before use.

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Before you start

  • Do not use electrical components (ECM or ECM sensors) or electronic component grounding points for grounding the welder.

Procedure

  1. Stop the engine. Remove the electrical power from the ECM.
  2. Ensure that the fuel supply to the engine is turned off.
  3. Disconnect the negative battery cable from the battery. If a battery disconnect switch is installed, open the switch.
  4. Disconnect all electronic components from the wiring harnesses, including ECM, sensors, electronically controlled valves, relays and electronic control units.
  5. When possible, connect the ground clamp for the welding equipment directly to the engine component that will be welded. Place the clamp as close as possible to the weld.
  6. Protect the wiring harnesses from welding debris and/or from welding spatter.
  7. Use standard welding procedures to weld the materials together.

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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