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Perkins — Turbocharger - Inspect (If Equipped)

Testing & diagnosis

From a Perkins service manual covering: 402D-05, 403D-07, 403D-11, 403D-15, 404D-22, 404D-22T, 404D-22TA. Check it applies to your exact model before use.

Applies to: Perkins 402D-05, Perkins 403D-07, Perkins 403D-11, Perkins 403D-15, Perkins 404D-22, Perkins 404D-22T, Perkins 404D-22TA

Before you start

  • The compressor housing for the turbocharger must not be removed from the turbocharger for cleaning.
  • The actuator linkage is connected to the compressor housing. If the actuator linkage is moved or disturbed the engine may not comply with emissions legislation.

Procedure

  1. Remove the pipe from the turbocharger exhaust outlet and remove the air intake pipe.
  2. Visually inspect the piping for oil. Clean the interior of the pipes to prevent dirt entry.
  3. Check for oil. Oil leaking from the back side of the compressor wheel may indicate a failed oil seal.
  4. Inspect the bore of the turbine outlet housing for corrosion.
  5. Fasten the air intake pipe and the exhaust outlet pipe to the turbocharger housing.

Full service-parts list: Perkins 402D-05 →, Perkins 403D-07 →, Perkins 403D-11 →, Perkins 403D-15 →, Perkins 404D-22 →, Perkins 404D-22T →, Perkins 404D-22TA →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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