Perkins — To set number 1 piston to TDC on the compression stroke (Operation 8-1)
Adjustments · Engine timing
From a Perkins service manual — check it applies to your exact model before use.
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Procedure
- Fasten a temporary pointer to the timing case cover near the pulley/damper edge
- Loosen the gland nuts that retain the atomisers; remove the rocker cover
- Rotate crankshaft clockwise from the front until the push rod for the inlet valve of the rear cylinder just tightens
- Remove front rocker lever and front valve spring; allow valve to be held by the top of the piston
- Fit dial test indicator on top of the valve stem; rotate crankshaft and mark the pulley at the two pointer stop positions
- Mark the centre point between the two marks
- Refit spring, rocker lever and circlip; adjust valve tip clearance
- Rotate crankshaft approximately 45° counter-clockwise then clockwise until the mark aligns with the pointer
Tools required
- Valve spring compressor 21825666 Amazon
- Setscrew/stud adaptor 21825932/21825931 Amazon
- Dial test indicator Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.