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Perkins — TO REMOVE ENGINE (gas/LPG)

Repair & overhaul

From a Perkins service manual — check it applies to your exact model before use.

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Before you start

  • Disconnect engine oil drain hose from oil pan before lifting engine completely out

Procedure

  1. Remove the engine cover and side door.
  2. Remove the battery cables from the battery.
  3. Drain the fluid from the radiator.
  4. Drain the engine oil.
  5. Remove the air cleaner assembly and radiator hoses from the engine.
  6. Disconnect the exhaust pipe at the engine manifold.
  7. Disconnect the wire harness from all engine components.
  8. Disconnect the engine ground strap from the machine frame.
  9. Disconnect the fuel line at the fuel pump (gas) or LP tank at the fuel lock off/vaporizer.
  10. Remove two M12 hex screws holding the propel pump to the flywheel housing; pull pump out.
  11. Hook a chain through the two pick-up points on top of the engine.
  12. Remove two M12 screws from front motor mounts and two M10 screws from rear motor mount.
  13. Carefully lift the engine out.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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