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Perkins — Replace the Hoses and the Clamps

Maintenance · Cooling system hoses

From a Perkins operator's manual — check it applies to your exact model before use.

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Before you start

  • Pressurized System: Hot coolant can cause serious burns

Procedure

  1. Stop the engine and allow the engine to cool.
  2. Loosen the cooling system filler cap slowly to relieve pressure; remove the cap.
  3. Drain the coolant from the cooling system to a level below the hose being replaced.
  4. Remove the hose clamps.
  5. Disconnect the old hose.
  6. Replace the old hose with a new hose.
  7. Install the hose clamps with a torque wrench.
  8. Refill the cooling system.
  9. Clean the filler cap and inspect the seals; install the filler cap.
  10. Start the engine and inspect the cooling system for leaks.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Perkins operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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