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Perkins — Pistons and Connecting Rods - Install

Repair & overhaul

From a Perkins service manual — check it applies to your exact model before use.

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Before you start

  • Fracture split connecting rods should not be left without connecting rod caps installed.

Procedure

  1. Remove connecting rod caps; discard used connecting rod bolts.
  2. Apply clean engine oil to cylinder bore, piston, rings, and shells.
  3. Rotate crankshaft to bottom center; lubricate journal.
  4. Lubricate piston ring compressor with clean engine oil; install on piston.
  5. Ensure piston can easily slide from tool.
  6. Carefully push piston and connecting rod into cylinder bore and onto crankshaft pin.
  7. Ensure etched numbers match; install connecting rod cap and new bolts.
  8. Tighten new bolts to 50 N·m; turn additional 70 degrees clockwise.
  9. Check tactile side play and rotate crankshaft for binding.
  10. Repeat for remaining pistons and connecting rods.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 50 N·m plus 70 degrees

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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