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Perkins — How to Remove the Flex Plate

Repair & overhaul

From a Perkins service manual covering: 404F-22, 5046D, 5606A, 804D-33, S8015-12264, S8016H-13642, S80X15-12264, S80X16H-13642, S8515-12264, S8516H-13642. Check it applies to your exact model before use.

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Before you start

  • Component damage hazard. Hoses can be damaged if they are kinked or pinched.
  • Burn hazard. Beware of hot engine components.

Procedure

  1. Open the engine side turntable cover.
  2. Tag and disconnect the battery cables from the battery(s).
  3. Tag and disconnect the wiring plug at the electronic displacement controller (EDC) on the drive pump.
  4. Disconnect the wiring from the bell housing and remove exhaust/muffler components as required for the engine.
  5. Support the drive pump with a lifting device; remove all remaining bell housing engine fasteners.
  6. Carefully pull the pump and bell housing assembly away from the engine and secure it from moving.
  7. Remove the flex plate mounting fasteners and remove the flex plate from the engine flywheel.

Tools required

  • Appropriate lifting device Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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