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Perkins — How to adjust the bridge piece and set valve clearance

Adjustments · Valve train

From a Perkins owner's manual covering: 4000 Series, 4006-23 TAG1A, 4006-23 TAG2A, 4006-23 TAG3A. Check it applies to your exact model before use.

Applies to: Perkins 4006-23 TAG1A, Perkins 4006-23 TAG2A, Perkins 4006-23 TAG3A

Before you start

  • Disconnect the batteries and any other power that can start the engine.
  • The bridge piece must be adjusted before the valve adjustment is made.
  • Check that there is a clearance between the bridge piece and the inlet and exhaust rockers.
  • When contact is made with the valve, the valve must not move.

Procedure

  1. Remove the setscrews (A1); remove the rocker cover (A2) and discard the cover joint (A3).
  2. Rotate the engine to the required position, given in table 2.
  3. Check that there is clearance on both valves.
  4. Loosen the lock nuts on each of the bridge pieces (C2).
  5. Turn the adjuster (C3) out until the fixed side of the bridge piece rests on its valve.
  6. Hold the top edge of the bridge piece (C1) and turn the adjuster screw (C3) down until it contacts the valve.
  7. Tighten the lock nut (C2) to 50 Nm (35 lbf ft) 5,1 kgf m without moving the adjuster screw.
  8. To set valve clearance, loosen the lock nut (D1), put the feeler gauge (D2) between rocker and bridge piece, turn adjuster (D3) to make a slide fit.
  9. Tighten the lock nut (D1) to 50 Nm (35 lbf ft) 5 kgf m without moving the adjuster screw (D3).
  10. Check that the valve clearance is correct; fit a new rocker cover joint (E3) and the rocker cover (E2).
  11. Fit the setscrews (E1) and torque to 4 Nm (2.9 lbf ft) 0,4 kgf m.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Bridge piece lock nut 50 Nm (35 lbf ft) 5,1 kgf m
  • Valve clearance lock nut 50 Nm (35 lbf ft) 5 kgf m
  • Rocker cover setscrews 4 Nm (2.9 lbf ft) 0,4 kgf m
  • Valve clearance 0,4 mm (0.016 in)

Source: Perkins owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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