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Perkins — Governor - Adjust (Record the Governor Settings)

Adjustments · Governor / front housing

From a Perkins service manual covering: 402D-05, 403D-07, 403D-11, 403D-15, 404D-22, 404D-22T, 404D-22TA. Check it applies to your exact model before use.

Applies to: Perkins 402D-05, Perkins 403D-07, Perkins 403D-11, Perkins 403D-15, Perkins 404D-22, Perkins 404D-22T, Perkins 404D-22TA

Before you start

  • The engine must be in running condition in order to carry out the governor adjustment procedure.
  • If the engine is fitted with a Boost Compensation Device contact an authorized Perkins distributor.

Procedure

  1. Operate the engine until the normal operating temperature is reached.
  2. Use an optical tachometer to record the engine rpm at low idle.
  3. Accelerate the engine to high idle; record the engine rpm as Speed A.
  4. Remove tamper proof caps.
  5. Record protrusion X of the high idle stop screw and protrusion Y of the low idle stop screw.
  6. Release locknut (3); turn high idle trimmer screw (2) four turns counterclockwise and tighten locknut.
  7. Accelerate the engine to high idle; record the engine rpm as Speed B.

Tools required

  • 21825617 Dial Indicator graduated in 0.01 mm (0.0004 inch) Amazon
  • Extension 20 mm (0.787 inch) long Amazon
  • 27610331 Dial holder Amazon
  • 27610332 Adapter for the cylinder block Amazon
  • 27610333 Calibration spring Amazon
  • Allen head screw M4 x 20 mm x 0.70 Amazon
  • Optical Tachometer Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Tooling (E) torque 0.4 N·m (3.540 lb in)
  • Tooling (A) reading 2.00 ± 0.01 mm (0.0787 ± 0.0004 inch)

Full service-parts list: Perkins 402D-05 →, Perkins 403D-07 →, Perkins 403D-11 →, Perkins 403D-15 →, Perkins 404D-22 →, Perkins 404D-22T →, Perkins 404D-22TA →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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