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Perkins — Fuel System - Inspect

Testing & diagnosis

From a Perkins service manual covering: 402D-05, 403D-07, 403D-11, 403D-15, 404D-22, 404D-22T, 404D-22TA. Check it applies to your exact model before use.

Applies to: Perkins 402D-05, Perkins 403D-07, Perkins 403D-11, Perkins 403D-15, Perkins 404D-22, Perkins 404D-22T, Perkins 404D-22TA

Procedure

  1. Check fuel level in the fuel tank; ensure the fuel cap vent is not filled with dirt.
  2. Check all fuel lines for leakage, restrictions, faulty bends; verify the return line is not collapsed.
  3. Inspect the fuel filter for excessive contamination; install a new fuel filter if necessary.
  4. Service the primary fuel filter, if equipped.
  5. Operate the hand priming pump; inspect the fuel pressure regulating valve if resistance is felt.
  6. Remove any air in the fuel system; refer to Fuel System - Prime.

Full service-parts list: Perkins 402D-05 →, Perkins 403D-07 →, Perkins 403D-11 →, Perkins 403D-15 →, Perkins 404D-22 →, Perkins 404D-22T →, Perkins 404D-22TA →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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