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Perkins — Fuel Injection Pump - Remove

Repair & overhaul

From a Perkins service manual — check it applies to your exact model before use.

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Before you start

  • Keep all parts clean from contaminants.

Procedure

  1. Ensure the No. 1 cylinder is at top dead center on the compression stroke.
  2. Push timing pin (1) through fuel injection pump gear (2) and into the fuel injection pump.
  3. Remove spacer (3) and tighten locking screw (4) to 31 N·m (22 lb ft). Remove timing pin (1).
  4. Remove the electrical connecting plug (5).
  5. Remove fasteners (6) for the support bracket and remove support bracket (7).
  6. Remove setscrews and washers (8). Remove fuel pump gear (2). Do not loosen nut (9).
  7. Remove three setscrews (10) and sealing washers. Discard the used sealing washers.
  8. Remove the fuel injection pump and remove O-ring (11). Discard the O-ring.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 31 N·m (22 lb ft)

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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