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Perkins — Fuel Filter Base - Remove and Install (403A-11, 403D-11, etc.)

Repair & overhaul

From a Perkins service manual covering: 402D-05, 403D-07, 403D-11, 403D-15, 404D-22, 404D-22T, KENR6226-10. Check it applies to your exact model before use.

Applies to: Perkins 402D-05, Perkins 403D-07, Perkins 403D-11, Perkins 403D-15, Perkins 404D-22, Perkins 404D-22T

Before you start

  • Keep all parts clean from contaminants.

Procedure

  1. Turn fuel supply OFF.
  2. Loosen hose clamps and disconnect hoses.
  3. Remove fuel filter element if necessary.
  4. Remove fasteners and fuel filter base from bracket.
  5. Remove plugs, tube assemblies, and rubber olives if needed.
  6. Install new rubber olives and tube assemblies; tighten nuts to 9 N·m.
  7. Install plugs with washers; tighten to 23 N·m.
  8. Align base and install fasteners; tighten to 50 N·m.
  9. Install new fuel filter element if needed.
  10. Connect hoses and tighten clamps.
  11. Turn fuel supply ON and prime.

Specs & values

  • Tube assembly nuts: 9 N·m
  • Plugs: 23 N·m
  • Fasteners: 50 N·m

Full service-parts list: Perkins 402D-05 →, Perkins 403D-07 →, Perkins 403D-11 →, Perkins 403D-15 →, Perkins 404D-22 →, Perkins 404D-22T →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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