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Perkins — Fuel Filter Base - Remove and Install (402D-05 and 403D-07 Engines)

Repair & overhaul

From a Perkins service manual covering: 402D-05, 403D-07, 403D-11, 403D-15, 404D-22, 404D-22T, 404D-22TA. Check it applies to your exact model before use.

Applies to: Perkins 402D-05, Perkins 403D-07, Perkins 403D-11, Perkins 403D-15, Perkins 404D-22, Perkins 404D-22T, Perkins 404D-22TA

Before you start

  • Do not allow dirt to enter the fuel system.
  • Keep all parts clean from contaminants.

Procedure

  1. Turn fuel supply to OFF position.
  2. Loosen hose clamps (3) and disconnect hoses (4).
  3. If necessary, remove fuel filter element (5).
  4. Remove bolt (1) and remove fuel filter base (2) from mounting bracket.
  5. Ensure fuel filter base is clean and free from damage.
  6. Align base (2) with mounting bracket; install bolt (1) and tighten to 25 N·m (18 lb ft).
  7. If necessary, install new fuel filter element (6).
  8. Connect hoses (4) and tighten hose clamps (3).
  9. Turn fuel supply to ON position.
  10. Remove air from fuel system.

Specs & values

  • 25 N·m (18 lb ft) bolt

Full service-parts list: Perkins 402D-05 →, Perkins 403D-07 →, Perkins 403D-11 →, Perkins 403D-15 →, Perkins 404D-22 →, Perkins 404D-22T →, Perkins 404D-22TA →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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