Perkins — Finding Top Center Position for No. 1 Piston
Adjustments · Basic engine
From a Perkins service manual covering: 1103, 1103 Engine, 1104, 1104 Engine, 1104 Turbocharged Engine, SEBU7833-01. Check it applies to your exact model before use.
Applies to: Perkins 1103, Perkins 1104, Perkins 1103/1104 engine
Procedure
- Remove the valve mechanism cover, glow plugs, and the cover for the front housing.
- Rotate crankshaft until No. 4 inlet valve has just opened and No. 4 exhaust valve has not completely closed.
- Carefully rotate crankshaft to align hole in crankshaft with hole in cylinder block and timing case.
- Insert the 27610211 Crankshaft Timing Pin fully into the hole in the crankshaft web.
- Insert the 27610212 Camshaft Timing Pin through the camshaft gear into the timing case body.
- The engine is now set at the top center position for No. 1 piston.
- Remove the timing pins from the camshaft gear and the crankshaft web.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Full service-parts list: Perkins 1103 →, Perkins 1104 →, Perkins 1103/1104 engine →
Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.