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Perkins — Engine Valve Lash - Inspect/Adjust

Adjustments · Cylinder head valves

From a Perkins service manual covering: 402D-05, 403D-07, 403D-11, 403D-15, 404D-22, 404D-22T, 404D-22TA. Check it applies to your exact model before use.

Applies to: Perkins 402D-05, Perkins 403D-07, Perkins 403D-11, Perkins 403D-15, Perkins 404D-22, Perkins 404D-22T, Perkins 404D-22TA

Before you start

  • To prevent possible injury, do not use the starter to turn the flywheel.
  • Hot engine components can cause burns.
  • Accidental engine starting can cause injury or death; disconnect and tape the stop solenoid connection.

Procedure

  1. Remove the valve mechanism cover.
  2. Rotate the crankshaft clockwise as viewed from the front until the correct cylinder is at firing position.
  3. Loosen the valve adjustment screw locknut.
  4. Place the appropriate feeler gauge between the rocker arm and the valve.
  5. Turn the adjustment screw until the correct valve lash is achieved.
  6. Tighten the valve adjustment screw locknut while holding the adjustment screw from turning.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Inlet valve 0.2 ± 0.05 mm (0.008 ± 0.0020 inch)
  • Exhaust valve 0.2 ± 0.05 mm (0.008 ± 0.0020 inch)

Full service-parts list: Perkins 402D-05 →, Perkins 403D-07 →, Perkins 403D-11 →, Perkins 403D-15 →, Perkins 404D-22 →, Perkins 404D-22T →, Perkins 404D-22TA →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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