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Perkins — Engine Storage

Maintenance

From a Perkins owner's manual covering: 402D-05, 403D-07, 403D-11, 403D-15, 404D-22, 404D-22T, 404D-22TA. Check it applies to your exact model before use.

Applies to: Perkins 402D-05, Perkins 403D-07, Perkins 403D-11, Perkins 403D-15, Perkins 404D-22, Perkins 404D-22T, Perkins 404D-22TA

Before you start

  • Do not drain coolant while engine is hot and system under pressure

Procedure

  1. Completely clean outside of engine.
  2. Drain fuel system and refill with preservative fuel (1772204 POWERPART Lay-Up 1).
  3. Operate engine to normal operating temperature. Stop leaks. Stop engine and drain lubricating oil.
  4. Renew lubricating oil filter canister(s).
  5. Fill oil pan to Full mark with new oil plus 1762811 POWERPART Lay-Up 2.
  6. Drain cooling system. Flush with clean water. Fill with approved antifreeze mixture.
  7. Operate engine briefly to circulate oil and coolant.
  8. Disconnect battery. Store battery fully charged. Protect terminals with 1734115 POWERPART Lay-Up 3.
  9. Clean crankcase breather. Seal end of pipe.
  10. Remove fuel injectors and spray 1762811 POWERPART Lay-Up 2 into each cylinder bore.
  11. Slowly rotate crankshaft one complete revolution and replace fuel injectors.
  12. Remove air filter assembly. Spray 1762811 POWERPART Lay-Up 2 into turbocharger. Seal with waterproof tape.
  13. Remove exhaust pipe. Spray 1762811 POWERPART Lay-Up 2 into turbocharger. Seal with waterproof tape.
  14. Spray engine with 1734115 POWERPART Lay-Up 3. Do not spray inside alternator.

Full service-parts list: Perkins 402D-05 →, Perkins 403D-07 →, Perkins 403D-11 →, Perkins 403D-15 →, Perkins 404D-22 →, Perkins 404D-22T →, Perkins 404D-22TA →

Source: Perkins owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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