Perkins — Disassembly and Assembly Section
A Perkins service procedure — check it applies to your exact model before use.
Browse Perkins generators & specs →
Before you start
- Note: Ensure that the mating surfaces of the fuel
- Note: Do not pry the fuel injection pump gear from
Procedure
- 5. Remove the nut (7) and the washer from the
- shaft of the fuel injection pump.
- 6. Use a suitable puller in order to remove the fuel
- injection pump gear (8).
- Note: Do not pry the fuel injection pump gear from
- the shaft of the fuel injection pump.
- g00996474
- Illustration 17
- 7. Remove the nut (13). Remove the bolt (11).
- 8. If necessary, remove the setscrew and the
- bracket (10) from the cylinder block.
- 9. Remove the setscrews (12) in order to remove
- the fuel injection pump.
- 10. Remove the fuel injection pump from the front
- housing. Remove the O-ring (9) from the fuel
- injection pump and discard the O-ring.
- i01943876
- Fuel Injection Pump - Install
- (Delphi DP210)
- Installation Procedure
- Note: The installation procedure is identical for the
- four cylinder and the three cylinder engines. The
- illustrations show the four cylinder engine.
- Note: The shaft of the fuel injection pump must
- remain locked until the timing gear (9) has been
Tools required
- 6. Use a suitable puller in order to remove the fuel
Specs & torque values
- 44 N·m
- 24 N·m
- 12 N·m
Source: manual:Perkins-1103-1104-Series-Workshop-Manual.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.