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Perkins — Atomiser - to remove and to fit

Repair & overhaul

From a Perkins service manual — check it applies to your exact model before use.

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Before you start

  • Do not let the fuel spray on to your skin.

Procedure

  1. Remove the fuel leak-off pipe.
  2. Release the union nuts of the high-pressure pipes from the atomisers and the pump; hold the pump outlet with a spanner.
  3. Release the setscrews of the atomiser flange and remove the flange, atomiser and seat washer.
  4. Remove the dust seal and spacer; fit the spacer and a new dust seal to the new atomiser.
  5. Fit the new atomiser with spacer, new dust seal and new seat washer and fit the flange.
  6. Tighten the flange setscrews gradually and evenly to 12 Nm (9 lbf ft) 1,2 kgf m.
  7. Fit the high-pressure pipes and tighten union nuts to 18 Nm (13 lbf ft) 1,9 kgf m.
  8. Renew the seal washers and fit the leak-off pipe.
  9. Operate the engine and check for fuel leakage.

Specs & values

  • Atomiser flange 12 Nm (9 lbf ft) 1,2 kgf m
  • High-pressure pipe union nuts 18 Nm (13 lbf ft) 1,9 kgf m

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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