Home›Repair guides›Perkins›To eliminate air from the fuel system

Perkins 900 Series — To eliminate air from the fuel system

Maintenance

For the Perkins 900 Series, from the Perkins service manual.

Applies to: Perkins 900 Series CP/CR engine

Before you start

  • Damage to fuel injection pump, battery and starter motor can occur if starter motor used excessively.

Procedure

  1. Loosen vent plug on filter head of pre-filter, if fitted.
  2. Operate priming lever of fuel lift pump until fuel free of air comes from banjo bolt; tighten.
  3. Loosen banjo bolt on top of filter head; operate priming lever until fuel free of air; tighten.
  4. Loosen union nut at fuelled starting aid; operate priming lever until fuel free of air; tighten.
  5. Loosen high-pressure connections at two atomisers.
  6. Operate starter motor until fuel free of air comes from high-pressure pipe connections.
  7. Tighten high-pressure pipe connections to 22 Nm (16 lbf ft) 2,2 kgf m.
  8. Operate engine at low idle for minimum five minutes.

Specs & values

  • High-pressure pipe connections Delphi 22 Nm (16 lbf ft) 2,2 kgf m
  • High-pressure pipe connections Stanadyne 27 Nm (20 lbf ft) 2,8 kgf m

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Perkins repair guides →