Home›Repair guides›Perkins›Wastegate - Test

Perkins 403F-11 — Wastegate - Test

Testing & diagnosis · turbocharger wastegate

For the Perkins 403F-11, from the Perkins service manual.

Applies to: Perkins 403F-11

Before you start

  • Hot engine components can cause burns; allow engine to cool.

Procedure

  1. Remove heat shield from turbocharger and guard for wastegate.
  2. Remove boost line from wastegate and connect adjustable air supply.
  3. Install dial indicator so actuator rod contacts plunger.
  4. Slowly apply air pressure so actuator rod moves 1.0 mm; pressure should be within 52 kPa (7.5 psi).
  5. Ensure dial gauge returns to zero and repeat test several times.
  6. Replace turbocharger if operation is not correct.

Tools required

  • 21825617 Dial Indicator Group Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 1.0 mm (0.039 inch)
  • 52 kPa (7.5 psi)

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Perkins repair guides →