Perkins 403F-11 — Cylinder Head - Install (Type One cylinder head bolts)
Repair & overhaul
For the Perkins 403F-11, from the Perkins service manual.
Applies to: Perkins 403F-11
Before you start
- Type Two bolts must be discarded and new bolts installed.
Procedure
- Clean gasket surfaces of cylinder head and cylinder block.
- Inspect gasket surface of cylinder head for distortion.
- Inspect dowels and replace if damaged.
- Install guide bolts to cylinder block.
- Install cylinder head gasket of same thickness as removed.
- Lift cylinder head and install onto dowels.
- Remove guide bolts.
- Clean and inspect Type One bolts; check length and threads.
- Install bolts to cylinder head.
- Tighten three cylinder bolts to 101 N·m in sequence.
- Tighten two cylinder bolts to 37 N·m in sequence.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- 101 N·m (75 lb ft) three cylinder Type One
- 37 N·m (27 lb ft) two cylinder Type One
- 50 N·m then 150 degrees Type Two
Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.