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Perkins 1106 — Idler Gear - Install (Standard Idler Gear)

Repair & overhaul

For the Perkins 1106, from the Perkins service manual.

Applies to: Perkins 1106, Perkins 1106D engine

Before you start

  • Ensure timing marks are aligned before removing timing pins

Procedure

  1. Ensure number one piston is at top dead center on compression stroke.
  2. Ensure camshaft timing pin is installed in camshaft gear.
  3. Ensure crankshaft timing pin is installed to lock the crankshaft.
  4. Clean and inspect idler gear and hub; replace if worn or damaged.
  5. Lubricate hub with clean engine oil; slide hub into idler gear with timing marks toward front.
  6. Align the idler gear timing mark with the camshaft gear mark; install assembly with oil hole at top.
  7. Clean and inspect plate; lubricate and install in original orientation.
  8. Install bolts.
  9. Remove timing pins ensuring marks are aligned.
  10. Install plug to cylinder block.
  11. Tighten bolts (1) to 44 N·m.
  12. Check idler gear end play and backlash with feeler gauges.
  13. Lightly lubricate all gears with clean engine oil.

Tools required

  • 27610212 Camshaft Timing Pin Amazon
  • 27610286 Crankshaft Timing Pin Amazon
  • 27610287 Adapter Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 44 N·m (32 lb ft) bolts

Full service-parts list: Perkins 1106 →, Perkins 1106D engine →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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