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Perkins 1106 — Gear Group (Front) - Remove and Install

Repair & overhaul · Front gear group

For the Perkins 1106, from the Perkins service manual.

Applies to: Perkins 1106, Perkins 1106D engine

Before you start

  • Failure to fully unscrew adjusters can cause valve-to-piston contact

Procedure

  1. Ensure number one piston is at top dead center on compression stroke.
  2. Install camshaft timing pin; lock the camshaft.
  3. Install crankshaft timing pin; lock the crankshaft.
  4. Loosen nuts on all rocker arms; unscrew adjusters until all valves fully closed.
  5. Remove backlash on fuel injection pump gear; lock the fuel injection pump.
  6. Mark gears (1), (2) and (3) to show alignment.
  7. Remove fuel pump gear, camshaft gear and idler gear as required.
  8. On installation, install camshaft gear and loosely install bolt and washer.
  9. Install idler gear ensuring timing marks align; tighten camshaft gear bolt to 95 N·m.
  10. Install fuel injection pump gear ensuring timing marks align.
  11. Remove timing pins; install plug to cylinder block.
  12. Check backlash of all gears.
  13. Lubricate each gear with clean engine oil.
  14. Adjust engine valve lash.

Tools required

  • 21825576 Crankshaft Turning Tool Amazon
  • 27610212 Camshaft Timing Pin Amazon
  • 27610286 Crankshaft Timing Pin Amazon
  • 27610287 Adapter Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 95 N·m (70 lb ft) camshaft gear bolt

Full service-parts list: Perkins 1106 →, Perkins 1106D engine →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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