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Perkins 1106 — Fuel Injection Lines - Install

Maintenance

For the Perkins 1106, from the Perkins service manual.

Applies to: Perkins 1106, Perkins 1106D engine

Before you start

  • Contact with high pressure fuel may cause fluid penetration and burn hazards

Procedure

  1. Loosely install tube clips and allen head screws to the fuel injection line.
  2. Place fuel injection line in position.
  3. Remove caps from fuel injection pump and fuel manifold ports and from the new line.
  4. Loosely connect the nuts at both ends to manifold and pump; ensure correct seating.
  5. Use injector pipe nut tool to tighten nuts to 30 N·m.
  6. Install tube clip bolts; tighten bolts to 22 N·m and allen head screws to 10 N·m.
  7. Connect harness assembly to position sensor and fuel injection pump; lock tab.
  8. Install new seal to electronic unit injector with flange flush.
  9. Remove caps from injector and manifold ports.
  10. Loosely connect nuts; use tool to tighten to 30 N·m.
  11. Repeat for remaining lines.
  12. Install new clamps to the fuel injection lines.
  13. Restore fuel and electrical supply; prime the fuel system.

Tools required

  • 27610294 Injector Pipe Nut Tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 30 N·m (22 lb ft) line nuts
  • 22 N·m (16 lb ft) tube clip bolts
  • 10 N·m (89 lb in) allen head screws

Full service-parts list: Perkins 1106 →, Perkins 1106D engine →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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