Perkins 1104 — Pistons and Connecting Rods - Install
Maintenance
For the Perkins 1104, from the Perkins service manual.
Applies to: Perkins 1104, Perkins N H1 (Engine) engine
Before you start
- Discard all used connecting rod bolts.
Procedure
- If connecting rod caps temporarily installed, remove them; clean components.
- Apply clean engine oil to cylinder bore, piston rings, piston outer surface, and connecting rod bearings.
- Rotate crankshaft until crankshaft pin is at bottom center; lubricate pin.
- Ensure piston ring gaps are 120 degrees apart; install piston ring compressor onto piston.
- Push piston and connecting rod assembly into cylinder bore and onto crankshaft pin.
- Install connecting rod cap; ensure etched numbers match.
- Install new bolts; tighten evenly to 18 N·m (13 lb ft).
- Tighten bolts evenly to 70 N·m (52 lb ft).
- Turn bolts additional 120 degrees.
- Ensure installed assembly has tactile side play; rotate crankshaft to check no binding.
- Repeat for remaining pistons and connecting rods.
- Check height of pistons above top face of cylinder block.
Tools required
- 21825576 Crankshaft Turning Tool Amazon
- 27610291 Barring Device Housing Amazon
- 27610289 Gear Amazon
- 21825491 Piston Ring Compressor Amazon
- 21825607 Angle gauge Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- 18 N·m (13 lb ft)
- 70 N·m (52 lb ft)
- 120 degrees
Full service-parts list: Perkins 1104 →
Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.