Perkins 1104 — Cylinder Head - Install
Maintenance
For the Perkins 1104, from the Perkins service manual.
Applies to: Perkins 1104, Perkins N H1 (Engine) engine
Procedure
- Clean mating surfaces of cylinder head and cylinder block.
- Inspect cylinder head mating surface for distortion; replace if beyond limits.
- Inspect dowels; replace if damaged.
- Install guide studs to cylinder block.
- Align cylinder head gasket with guide studs and dowels; install onto cylinder block.
- Lift cylinder head using suitable lifting device.
- Align cylinder head with guide studs; install to cylinder block.
- Clean bolts; inspect length and threads; replace if reduced diameter.
- Lubricate threads and shoulders of bolts with clean engine oil.
- Remove guide studs.
- Install bolts to cylinder head.
- Tighten bolts to 50 N·m (37 lb ft) in sequence.
- Tighten bolts to 100 N·m (74 lb ft) in sequence.
- Turn bolts additional 225 degrees in sequence.
- Install bypass tube with new O-ring seals; tighten bolts to 22 N·m (16 lb ft).
Tools required
- Guide Stud (M16 by 115mm) Amazon
- Straight Edge Amazon
- 21825607 Angle gauge Amazon
- 21820221 POWERPART Rubber Grease Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- 50 N·m (37 lb ft)
- 100 N·m (74 lb ft)
- 225 degrees
- 22 N·m (16 lb ft)
Full service-parts list: Perkins 1104 →
Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.